New Mexico-based X-Bow Systems has announced a significant contract worth $12.1 million with Aevex to manufacture rocket-assisted take-off (RATO) kits for the Disruptor tactical unmanned aerial systems (UAS). This new military-grade technology includes a rocket motor paired with launch cradles, enabling drones to be launched effectively from tightly packed or undeveloped terrains.
The contract entails the provision of “hundreds of production kits and thousands of solid rocket motors,” with deliveries scheduled between March and August of 2026. This agreement marks a milestone as it is the first large-scale application of X-Bow’s additive-manufactured solid propellant in rocket modules, showcasing the company’s innovative approach to defense technology.
X-Bow’s 3D-printed propellant technology promises to significantly expedite development timelines, allowing the transition from design to testing within mere days instead of the previously longer periods typical in defense manufacturing. This proprietary method not only facilitates unique motor designs unattainable through conventional manufacturing techniques but also enhances performance customization and reduces costs associated with rapid prototyping.
Jason Hundley, CEO and founder of X-Bow Systems, highlighted the importance of swift capability in the current defense landscape. “Our ability to go from contract award to fielded combat capability in just a few months is exactly what today’s rapidly evolving defense landscape demands,” he remarked. The contract underscores X-Bow’s commitment to deliver timely solutions to meet urgent military needs.
The Disruptor UAS, developed by Aevex, has notable specifications: measuring 3 meters (10 feet) in length, with a wingspan of 5 meters (16 feet) and a maximum takeoff weight of 83 kilograms. It has the capacity to carry a payload of up to 23 kilograms (51 pounds) which can include ordnance and intelligence, surveillance, and reconnaissance (ISR) systems. Moreover, the Disruptor can maintain operational flight for over 14 hours and cover distances of up to 1,400 kilometers (870 miles), positioning it as a versatile asset for tactical missions.
